熱門關鍵詞: 臺灣圓臺磨床 磨床生產廠家 精密數控磨床 雙工位立軸圓臺平面磨床
磨床的種類多、應用廣、對于加工人員也有一定的要求。很多時候我們需要加工高精度的工件,那磨床的哪些因素會影響工件加工的精度呢?今天磨床生產廠家 勤龍磨(mo)床的小編來帶大家(jia)看一下(xia),讓大家(jia)對于(yu)磨(mo)床有更深(shen)的了解(jie)。
1. 磨床的幾何精度
機(ji)床(chuang)制(zhi)造或(huo)多或(huo)少有(you)誤(wu)差(cha)存(cun)在(zai)。這(zhe)種誤(wu)差(cha)將在(zai)工(gong)(gong)(gong)(gong)件(jian)加工(gong)(gong)(gong)(gong)時不(bu)同程(cheng)度(du)反映(ying)到工(gong)(gong)(gong)(gong)件(jian)上來,而(er)影響其(qi)工(gong)(gong)(gong)(gong)件(jian)的加工(gong)(gong)(gong)(gong)精度(du)。一般有(you)主軸(zhou)的徑向跳動(dong)(dong)和(he)(he)軸(zhou)向竄動(dong)(dong),工(gong)(gong)(gong)(gong)作臺(tai)等(deng)運動(dong)(dong)部件(jian)移動(dong)(dong)的直線度(du),工(gong)(gong)(gong)(gong)作部件(jian)的相互位置誤(wu)差(cha)和(he)(he)傳動(dong)(dong)誤(wu)差(cha)等(deng)。
砂(sha)輪主(zhu)軸(zhou)(zhou)(zhou)(zhou)的(de)(de)(de)(de)徑向(xiang)(xiang)跳動(dong)和(he)軸(zhou)(zhou)(zhou)(zhou)向(xiang)(xiang)竄(cuan)動(dong)及磨(mo)(mo)床(chuang)(chuang)頭架(jia)運動(dong)誤差大(da),不(bu)(bu)僅影(ying)響磨(mo)(mo)削(xue)(xue)(xue)后(hou)的(de)(de)(de)(de)工(gong)(gong)件表面(mian)(mian)(mian)(mian)粗糙度,還會使(shi)工(gong)(gong)件產生(sheng)圓度和(he)端面(mian)(mian)(mian)(mian)跳動(dong),造成磨(mo)(mo)削(xue)(xue)(xue)過程中火花(hua)不(bu)(bu)均勻。工(gong)(gong)作臺移動(dong)在垂直(zhi)(zhi)面(mian)(mian)(mian)(mian)不(bu)(bu)垂直(zhi)(zhi)時,在內、外圓磨(mo)(mo)床(chuang)(chuang)上,影(ying)響工(gong)(gong)件母(mu)線(xian)的(de)(de)(de)(de)直(zhi)(zhi)線(xian)性(xing),在平(ping)面(mian)(mian)(mian)(mian)磨(mo)(mo)床(chuang)(chuang)磨(mo)(mo)削(xue)(xue)(xue)平(ping)面(mian)(mian)(mian)(mian),造成工(gong)(gong)件平(ping)面(mian)(mian)(mian)(mian)度誤差大(da)。外圓磨(mo)(mo)床(chuang)(chuang)的(de)(de)(de)(de)砂(sha)輪主(zhu)軸(zhou)(zhou)(zhou)(zhou)軸(zhou)(zhou)(zhou)(zhou)中心(xin)(xin)線(xian)和(he)內圓磨(mo)(mo)床(chuang)(chuang)砂(sha)輪軸(zhou)(zhou)(zhou)(zhou)軸(zhou)(zhou)(zhou)(zhou)中心(xin)(xin)線(xian)與工(gong)(gong)件頭架(jia)軸(zhou)(zhou)(zhou)(zhou)中心(xin)(xin)線(xian)不(bu)(bu)等(deng)高,在磨(mo)(mo)削(xue)(xue)(xue)內、外錐體時,工(gong)(gong)件母(mu)線(xian)是(shi)雙曲線(xian)。砂(sha)輪主(zhu)軸(zhou)(zhou)(zhou)(zhou)軸(zhou)(zhou)(zhou)(zhou)中心(xin)(xin)線(xian)對(dui)工(gong)(gong)作臺移動(dong)方向(xiang)(xiang)不(bu)(bu)平(ping)行,影(ying)響磨(mo)(mo)削(xue)(xue)(xue)后(hou)的(de)(de)(de)(de)工(gong)(gong)件端面(mian)(mian)(mian)(mian)平(ping)直(zhi)(zhi)度。磨(mo)(mo)床(chuang)(chuang)的(de)(de)(de)(de)傳(chuan)動(dong)誤差,對(dui)螺紋磨(mo)(mo)削(xue)(xue)(xue)和(he)齒輪磨(mo)(mo)削(xue)(xue)(xue)的(de)(de)(de)(de)加工(gong)(gong)精度影(ying)響很大(da)。
2. 磨床的剛度
它是(shi)指磨(mo)(mo)床(chuang)承(cheng)受外力(磨(mo)(mo)削力)時,其部(bu)(bu)件抵(di)抗(kang)變形(xing)的(de)(de)能力。也即是(shi)在同樣的(de)(de)磨(mo)(mo)削力的(de)(de)情況(kuang)下(xia),部(bu)(bu)件變形(xing)越小(xiao),表(biao)示剛(gang)(gang)度越大。反之(zhi),部(bu)(bu)件變形(xing)大,表(biao)示此部(bu)(bu)件剛(gang)(gang)度就(jiu)小(xiao)。這些變形(xing)的(de)(de)大小(xiao),破壞了磨(mo)(mo)床(chuang)靜(jing)態(tai)的(de)(de)原始(shi)幾何精(jing)(jing)度,將引起工(gong)件的(de)(de)加(jia)工(gong)誤(wu)差的(de)(de)大小(xiao)。所以剛(gang)(gang)度好的(de)(de)機床(chuang),工(gong)件的(de)(de)加(jia)工(gong)精(jing)(jing)度高。
3. 熱變形
磨床(chuang)內(nei)部(bu)的(de)熱(re)源(yuan)分(fen)布不(bu)均勻,各(ge)個部(bu)位在運動中(zhong)產生(sheng)的(de)熱(re)量(liang)多少也不(bu)同(tong),外界熱(re)源(yuan)對機(ji)床(chuang)各(ge)部(bu)位的(de)影響也不(bu)一樣,零(ling)部(bu)件(jian)(jian)因材料不(bu)同(tong)的(de)熱(re)膨(peng)脹系(xi)數也不(bu)相同(tong),造成機(ji)床(chuang)各(ge)部(bu)分(fen)不(bu)同(tong)的(de)微(wei)量(liang)變形(xing),使機(ji)床(chuang)原始幾何精(jing)度(du)(du)下(xia)降,而影響工(gong)件(jian)(jian)的(de)加工(gong)精(jing)度(du)(du)。所以(yi)精(jing)密(mi)磨床(chuang)最(zui)好安裝在恒溫(wen)室(shi)使用(yong),以(yi)防止溫(wen)度(du)(du)的(de)變化對機(ji)床(chuang)和工(gong)件(jian)(jian)的(de)精(jing)度(du)(du)產生(sheng)影響。
4. 磨床運動部件爬行
磨床(chuang)(chuang)工(gong)作臺(tai)砂輪架等運動(dong)部件在作微(wei)量周期進(jin)給或低速連續移動(dong)時(shi),出現運動(dong)不均勻的(de)現象(xiang),通稱為爬行。當磨床(chuang)(chuang)有(you)這種現象(xiang)發生(sheng)時(shi),使磨削過程中(zhong)的(de)進(jin)給不均勻,而影響工(gong)件磨削表面粗糙度。
5. 磨床的振動
磨床在磨削過程(cheng)中產(chan)生(sheng)振動,使砂輪和工(gong)件問相(xiang)對(dui)位置(zhi)發生(sheng)周期性的變(bian)動,使工(gong)件表面產(chan)生(sheng)振紋,嚴(yan)重影響加工(gong)質量和精度。
以上就是(shi)磨床(chuang)(chuang)生產廠家勤龍磨床(chuang)(chuang)小編整(zheng)理的關于磨床(chuang)(chuang)加(jia)工(gong)精(jing)度的相關內容(rong),除了我們(men)上述(shu)提到的幾個(ge)影響因素之外(wai),還有使用的工(gong)藝方(fang)法等,這些都(dou)是(shi)我們(men)需要(yao)注(zhu)意的內容(rong)。
本文標簽: 磨床生產廠家
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